Heavy Duty Plastic Belt Accumulating Conveyor, Conveyors

ENGINEERED STEEL PRODUCTS

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MODEL PLEZD
HEAVY DUTY PLASTIC BELT ACCUMULATING CONVEYOR ("Zero-Pressure" Accumulating Type)


							• EZDrive™ System (Individual zone drive) • EZLogic® Accumulation System (Retro-Reflective) • Heavy Duty Plastic Belt • Shaft Mounted Drives • Adjustable HS-Type Floor Supports Available


The Model PLEZD is a plastic belt conveyor designed to handle footed pallets, slip sheets, and unitized loads – items normally non-conveyable on roller conveyor. The PLEZD provides Zero Pressure accumulation, reducing the possibility of product damage.

HOW IT WORKS

The conveyor is made up of standard 60 in. long accumulation zones. Each zone contains an individual zone drive
interfaced to EZLogic® accumulation modules. The modules sense product presence and control the accumulation
and release of the zones by starting and stopping the zone drives.

Belt Width	30.1"	33.4"	36.8"	40.2"	43.5"	46.8"	50.2"	60.2"	73.6"
Between Rail Width	31"	35"	37"	41"	45"	47"	51"	61"	75"
Overall Frame Width	34"	38"	40"	44"	48"	50"	54"	64"	78"
Weight Per Zone (lbs.)	525	575	600	640	690	715	760	880	1025

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.
Weights in chart are for one 60" zone. Other zone lengths optional.

STANDARD SPECIFICATIONS

BELT–1” pitch polypropylene plastic belt.

EZLogic®ZONE CONTROLLER–Located in
each zone (Retro-reflective). NEMA 1, 2 IP 62. UL
Approved.

BED–1/4” UHMW over steel bed channels
mounted in 7 1/2” x 7 ga. powder painted formed
steel channels.

IOP–Provides 27VDC, 100 watt power for
    EZLogic® accumulation system - contains slots for
    4 input/output boards. Should be located near
    disconnect panel. See chart for maximum quantity
    of zones. Requires 120VAC or 230VAC single
    phase input.

EZDrive™ System–Shaft mounted gearmotor
   located at discharge of each zone. (1/2 HP - 3 PH
   60 Hz. Totally enclosed fan cooled. 230 or 460 V
   (specify voltage). Includes EZDrive™ Disconnect
   Panel. Power is distributed zone to zone through
   pluggable cord sets Power is connected from the
   starter box to the motor via “SO” type cord. Please
   contact us if local code requires other than the
   standard power distribution techniques described.

CONVEYING SPEED–Constant 34 FPM.

CAPACITY–See Chart Below

FLOOR SUPPORTS–Now supplied as optional
equipment.

ACCUMULATION ZONES–30 in. to 120 in. on
6 in. increments

Load Per Zone	Gear Box Size 63				Gear Box Size 90
	500 lbs		1000 lbs		1500 lbs		2000 lbs
Motor HP	1/2 HP Gearmotor		3/4 HP Gearmotor		1 HP Gearmotor		1-1/2 HP Gearmotor
Disconnect Panel Type	Controller Voltage		Controller Voltage		Controller Voltage		Controller Voltage
	230 V	460 V	230 V	460 V	230 V	460 V	230 V	460 V
Single Output	1-5 Zones	1-10 Zones	1-3 Zones	1-6 Zones	1-2 Zones	1-5 Zones	1-2 Zones	1-4 Zones
Dual Output	6-10 Zones	11-20 Zones	4-6 Zones	7-12 Zones	3-5 Zones	6-10 Zones	3-4 Zones	5-8 Zones

EZLogic® Accumulation System

EZLogic®, or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-
electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components.
The EZLogic® Accumulation System provides many features including:
Zero-pressure accumulation of product
Zone Stop – Function is built in! Any zone may be transformed into a workstation by connecting the EZLogic®
Accumulation Module to any dry contact type switching device. The feature is always used at the discharge end of the
conveyor line, and may be used at any other location where a zone stop is required.

Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the
product being conveyed. Improves conveyor efficiency and system flexibility.

Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise and extending
roller bearing life.

Unloading Zone Feature - Zone On Delay - Timer delays the zone immediately upstream from a removed load,
from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck.

Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone
from driving and automatically prevents any loads in zones upstream from entering loading area.

OPTIONAL EQUIPMENT
FLOOR SUPPORTS–HS Type floor supports are available with a wide range of adjustment. Specify top of belt elevation. One support required at every bed joint and ends of conveyor (for standard lengths and capacity). Holes in feet for lagging to floor. Knee braces recommended above HS-6 support. CONVEYING SPEED–Other constant and variable speeds available, contact us.	EZDrive™System: •Variable Frequency Speed Controller-for adjusting conveying speed or adjusting acceleration and deceleration time.
	EZLogic®: (See EZLogic Component Section Below)
	GEARMOTORS–3/4 HP, 1 HP, and 1-1/2 HP available.


PRICES FOR COMPLETE CONVEYOR INCLUDE:

• 1” Pitch Polypropylene Plastic Belt • 7-1/2” x 1-1/2” x 7 Ga. Powder Painted Formed Steel Channels with 1/4” UHMW Mounted on the Bed. • Accumulating Zones with EZDrive™ System and EZLogic® Accumulation System EZLogic® Zone Controller NEMA 1, 2, IP62 UL approved. • Infeed Wake-Up Eye		• 27 VDC, 100 Watt Power Supply for Zone Controllers (Requires 120 VAC or 230 VAC), Single Phase Input • 1/2 HP Shaft Mounted Gearmotor In Each Zone. 230-3Ph 60 Hz. or 460-3Ph 60 Hz. (Specify Exact Voltage). • 34 FPM Constant Conveying Speed • Less Floor Supports


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Base Price
230 Volt		460 Volt		575 Volt
1-5 Zones Single Output	6-10 Zones Dual Output	1-10 Zones Single Output	11-20 Zones Dual Output	1-10 Zones Single Output	11-20 Zones Dual Output
$2,555	$4,792	$2,555	$4,792	$3,820	$7,953

Belt Width	30.1"	33.4"	36.8"	40.2"	43.5"	46.2"	50.2"	60.2"	73.6"
Between Rail Width	31"	35"	37"	41"	45"	47"	51"	61"	75"
Overall Frame Width	34"	38"	40"	44"	48"	50"	54"	64"	78"
Zone Price	$5,361	$5,587	$5,701	$5,928	$6,154	$6,268	$6,495	$7,062	$7,856
Price Per Foot	$533.50	$593.70	$623.80	$684.00	$744.30	$774.40	$834.60	$985.10	$1,195.90

ACCUMULATION ZONE LENGTHS
30" through 120" on 6" increments

NOTE: Pushbutton Programmer or Programming Kit for
PC NOT INCLUDED in listed price. See EZLogic®
Components pages for information and pricing.

PRICING EXAMPLE:
15’ OAL x 34” OAW, with (3) 60” Zones, 230 VOLT, Single Output with (4) HS-3 Supports for 18” elevation

BASE ......................................................... (3) Zones x 5,361.00................................... 15 ft. x 533.50 (Per Foot)............................ (4) HS-3 Supports.......................................		$ 2,555.00 $16,083.00 $ 8,002.50 $ 519.72 $27,160.22



	PRICING EXAMPLE:
	45’ OAL x 34” OAW, with (9) 60” Zones, 230 VOLT, Dual Output, with (10) HS-3 Supports for 18” elevation

	BASE ......................................................................... (9) Zones x 5,361.00 ................................................... 45 ft. x 533.50 (Per Foot) ........................................... (10) HS-3 Supports.....................................................		$ 4,792.00 $48,249.00 $24,007.50 $ 1,299.30 $78,347.80

IMPORTANT NOTES . . .
• OTHER LENGTHS For fractional lengths, round up to nearest foot. Use per foot price of width x OAL + zone
   price x total number of zones, plus base price. For zone lengths less than 30”, contact us.
• OTHER WIDTHS
   For “IN-BETWEEN WIDTHS”, use next width plus 10%. For widths wider than 76" OAW, contact us for lead time.
   All non-standard widths contact us for lead time.
• FLOOR SUPPORTS
   Floor Supports are not included in base price.
   There are two (2) stationary floor supports required for the first bed section and one (1) support required per
   bed section thereafter.
   Note: Longer zones may require an additional floor support depending on product load.


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PRICES FOR OPTIONAL EQUIPMENT

FLOOR SUPPORTS

Longer Zones

Not included in base Price. Use chart below for
required elevation.

64"-90"
3'-0" Connector Cable........Add Per Zone......$317.14
100"-120"
6'-0" Connector Cable........Add Per Zone......$317.14

"HS" SUPPORT
Model No.	Adjustment to Top of Belt	Price Up to 73 1/4" OAW	Price Above 74 1/4" OAW
HSL-05	13" to 14-1/8"	$96.39	$96.39
HS-01	14-1/8" to 15-5/8"	$96.39	$96.39
HS-02	15-5/8" to 18-5/8"	$97.04	$129.93
*HS-03	18-5/8" to 21-5/8"	$129.93	$140.90
*HS-04	21-5/8" to 24-5/8"	$133.04	$149.73
*HS-05	24-5/8" to 27-5/8"	$137.46	$153.99
*HS-06	27-5/8" to 33-5/8"	$155.13	$171.50
*HS-07	33-5/8" to 39-5/8"	$196.21	$234.99
*HS-08	39-5/8" to 51-5/8"	$218.96	$257.25
*HS-09	51-5/8" to 63-5/8"	$268.70	$326.80
*HS-10	63-5/8" to 75-5/8"	$287.85	$344.80
*HS-11	75-5/8" to 87-5/8"	$337.11	$414.18
*HS-12	87-5/8" to 99-5/8"	$355.11	$432.02

Longer Zones - 575 Volt

30"-60"...................Add Per Zone.................$626.92
64"-90"
3'-0" Connector Cable........Add Per Zone......$943.90
100"-120"
6'-0" Connector Cable........Add Per Zone......$943.90

GEAR MOTORS

Motor Price for OTHER THAN 1/2 HP-230/460V–
3 pH–60 Hz. (Add per zone.)

H.P. REQ.	TOTALLY ENCLOSED
H.P. REQ.	230/460 V 3Ph.-60 Hz.
1/2	N/C
3/4	$737.22
1	$874.35
1-1/2	$931.30

• Knee Braces (Included in support price)
Extra Knee Braces . . . .. . . . .Add Per Pair . . $72.80

DRIVE COMPONENT DEDUCTS

Less Gearmotor Only (1/2 HP-230/460V-3 pH
60 Hz.)....(Per Zone) . . . . .Deduct . . . . . . . $293.90

CONSTANT AND VARIABLE SPEEDS

Constant Speed—38 FPM

GALVANIZING

EZDRIVE™ SYSTEM

Variable Frequency* . . . .. .Add Per Zone . . . $1,014.10

EZLOGIC®

(*FOR LONGER THAN 60” ZONES, ADD
“LONGER ZONE” PRICING LISTED BELOW.)

(See EZLogic Components Section Below)


EZ-LOGIC® COMPONENTS

	While featuring the same EZLogic® familiarity, GEN3 incorporates new technologies for ease of installation, operation, and maintenance.


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ZONE CONTROLLERS



	Retro-Reflective Type Zone Controller
	Zone controller including mounting base and unitized retro-reflective transducer. 032.501 ..........................................................................................................................
		$239.25

	Diffuse Type Zone Controller
	Zone controller including mounting base and unitized diffuse transducer with adjustable sensitivity (through programming).
	032.502 .................................. Add-On ............................................Per Zone ......................	$30.11
	032.502 .................................. Replacement ...........................................................................	$356.09

	Enhanced Retro-Reflective Zone Controller
	Same as standard, plus used for IOP communication, and addressable remote access.
	032.505 .................................. Add-On ............................................Per Zone ...................	$162.50
	032.505 .................................. Replacement ........................................................................	$401.58

	Enhanced Diffuse Zone Controller
	Same as standard, plus used for IOP communication, and addressable remote access.
	032.506 .................................. Add-On ............................................Per Zone ...................	$240.72
	032.506 .................................. Replacement ........................................................................	$428.91

	Remote Zone Controller
	Zone controller including mounting base. Connectorized for attaching any remote transducer.
	032.504 .................................. Replacement ........................................................................	$325.82
	Enhanced Remote Zone Controller
	Enhanced zone controller including mounting base. Connectorized for attaching any remote transducer. Same as standard, plus used for IOP communication, and addressable remote access.
	032.507 .................................. Replacement ........................................................................	$360.51


TRANSDUCERS (SENSORS)

Remote Diffuse Transducer (Narrow Beam)
Has narrow beam for use with close roller centers. Attaches to any remote zone controller and allows transducer to be mounted separate from controller.
032.513 .................................. Replacement ..................................	$155.79

CORDSETS
CORDSETS

Zone Controller Cordset (Zone to Zone Communication) Available for the following zone lengths:


	12" .......................................................032.551..................................................			$81.00
	18" .......................................................032.552..................................................			$81.00
	24" .......................................................032.553..................................................			$81.00
	30" .......................................................032.554..................................................			$81.00
	36" .......................................................032.555..................................................			$81.00
	48" .......................................................032.556..................................................			$86.90
	60" .......................................................032.557..................................................			$89.84
	72" .......................................................032.558..................................................			$119.62

Infeed Zone Terminator
Terminates zone to zone communication at infeed zone.
032.550 .................................. Each .............................................................			$81.00

Mounting Base
Use to mount any Zone Controller.

032.517 .............. Each ..............		$32.24


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IOP

IOP
Provides 27VDC, 100 watt power for EZLogic“ accumulation system. Requires 120 VAC or 230 VAC single phase input. Operates up to 50 zones (25 zones each side of IOP).– contains slots for 4 input/ output boards. Requires enhanced zone controllers to communicate with input/output boards.
032.582 .................................. Each .......................	$992.83


IOP "T" Cable
Required to deliver power and IOP communication from IOP to zone controllers. Max. of 25 zones per each branch of T.
Standard Push-On 032.559 .....Each ..........................	$110.30


I/O Board
Plugs into slot in IOP to provide two input/output connections. Requires enhanced controller to receive signal.
032.583 .................................. Each ...............................		$145.64

CONFIGURATION/DIAGNOSTIC COMPONENTS

Push Button Programmer
Plugs into auxiliary port of any controller to configure certain features of controller. Required for customization of factory default settings.
032.535 .................................. Each ...............................	$268.87



Programming Kit for PC and PC Adaptor
Used to connect PC USB port to auxiliary port of any controller. Includes GenesisTM configuration software. Used to configure all features of controller. Required for customization of factory default settings.
K-01554 .................................. Each ...............................	$338.58

AUXILIARY COMPONENTS

Auxiliary I/O Module

Plugs into auxiliary port of any controller - used to provide photo eye output or to accept a voltage type input.
032.532 ....................................................	$121.10

Auxiliary Input Cable
Attaches to any zone controller. Used for zone stop input, wakeup eye input, or slug input. Available in 3 and 10 ft. lengths.

3 ft. ............................032.563 ....................................Each ..................		$51.38
10 ft. ..........................032.564 ....................................Each ..................		$54.17


Zone Actuation Module “ZAM” (Alternate Drive) Provides NPN, PNP, or dry contact output from zone controller.
032.531 ......................................................Each................................		$119.62

Retro-Reflective Wake-up Eye Plugs into auxiliary port of any controller to send wake-up signal.
032.591 ......................................................Each................................		$206.68

Diffuse Wake-up Eye Plugs into auxiliary port of any controller to send wake-up signal.
032.592 ......................................................Each................................		$239.08


Retro-Reflectors
2.18” Dia. 032.218 .....................................Each ...............................		$3.27
3” Dia. 033.2132 ........................................Each ................................		$5.89

Connector Covers
Upstream Connector Cover 032.010 .............Each ...............................		$7.20
Downstream Connector Cover 032.011..........Each ...............................		$7.20


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CABLE COMPONENTS

Power Isolation Cable
Required to isolate DC power when joining conveyors w/ separate IOPs utilizing no more than one set of I/O boards.
Standard Push-On ................... 032.562 ....................Each .............		$66.77

IOP Isolation Cable
Required to isolate DC power and input/output signals when joining two conveyors with separate IOPs, both utilizing I/O boards.
Standard Push-On ................... 032.570 ....................Each .............		$66.77
		$66.77

Extension Cable (Zone to Zone Communication)
Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary.
Standard Push-On 3 ft.................... 032.560 ....................Each .........		$71.19
Standard Push-On 10 ft.................... 032.561 ....................Each ........		$92.46

Nano Extension Cable
Used to extend auxiliary devices or remote transducer cable. Available in the following lengths:
1 ft ........................... 032.565 ...........................................Replacement .................			$53.84
2 ft ........................... 032.566 ...........................................Replacement .................			$56.95
3 ft ........................... 032.567 ...........................................Replacement .................			$59.89
6 ft ........................... 032.568 ...........................................Replacement .................			$68.73

Power Splitter
Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones.
032.569 ...............................Each ........................	$72.99

SPECIAL USE COMPONENTS

Diffuse Type Zone Controller
Zone controller including mounting base and unitized diffuse transducer with adjustable sensitivity (through programming). 24 in. cable.
032.503 .......................................Each ................................	$358.87


Remote Retro-Reflective Transducer
Attaches to any remote zone controller and allows transducer to be mounted separate from controller.
032.511 .............................................Each ..............................	$89.84


Remote Diffuse Transducer
Attaches to any remote zone controller and allows transducer to be mounted separate from controller.
032.512 ............................................Each ..............................	$126.99


Remote Retro-Reflective Transducer (Dual with T Cable)
For use in dual head applications. Attaches to any remote zone controller and allows addition of second remote transducer.

032.514 ..........................................Replacement ..................	$239.08

Remote Diffuse Transducer (Dual with T Cable)
For use in dual head applications. Attaches to any remote zone controller and allows addition of second remote transducer.
032.515 ...................................................Replacement ..............	$298.98

Remote Diffuse Transducer (Narrow Beam, Dual with T Cable)
For use in dual head applications. Has narrow beam for use with close roller centers. Attaches to any remote zone controller and allows addition of second remote transducer.
032.516 ...................................................Replacement ..............	$358.87

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MODEL PLEZD

HEAVY DUTY PLASTIC BELT ACCUMULATING CONVEYOR ("Zero-Pressure" Accumulating Type)

Heavy Duty Plastic Belt Accumulating Conveyor, Accumulating Conveyor, Zero Pressure, Conveyor, Live Roller Conveyors, Powered Live Roller, Conveyors, and Roller Conveyors from your source for material handling equipment.

HEAVY DUTY PLASTIC BELT ACCUMULATING CONVEYOR
("Zero-Pressure" Accumulating Type)

Heavy Duty Plastic Belt Accumulating Conveyor, Accumulating Conveyor, Zero Pressure, Conveyor, Live Roller Conveyors,
Powered Live Roller, Conveyors, and Roller Conveyors from your source for material handling equipment.