FS Industries ENGINEERED STEEL PRODUCTS
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CUSTOM BULK STORAGE RACK

HOW TO ORDER A CUSTOM BULK STORAGE RACK

STEP 1
bulk storage rack
Select Upright Assembly (see below)
Select Uprights by size in either fully welded set-up
or knocked down
STEP 2
Select Beam (see below)
Select Beam based on width of opening and weight
capacity needed:
• Heavy and Extra Heavy-Duty “Z” Beams
• Low-Profile Beams
STEP 3
Select Decking (see below)
Select Decking based on size and style desired:
• Solid Decking
• Particle Board Decking
• Ribbed Decking
STEP 4
Select Front-to Back Supports (see below)
STEP 5
Select Accessories (see bottom of page)
DIMENSIONS FOR BULK STORAGE RACKS
When figuring floor space for Lyon bulk storage racks, first add 4 7/32" to nominal beam
length for width of single section.
Next, add 2 15/32" to nominal beam length for each additional section.
Then, add 9/16" to nominal depth of upright assembly.
Also, racks must be level and plumb and installed per assembly instruction #10206-AA.
BULK STORAGE DRAWING
Capacities shown are maximum safe evenly distributed static loads per pair of beams with front-to-back support.
Upright capacities are based on beam centers no greater than 36".

STEP 1
Select Upright Assembly
Choose All-Welded or K.D.
• Welded Upright has tubular bracing, mig-welded to post
• K.D. (knocked down) Upright includes two posts and
   two or more bolt on ladder braces
• Upright: 1 3/4" x 11 3/16"
• 14-gauge
• Adjustment on 1 1/2" centers
• 10,000 lb. capacity per section (All-Welded or K.D.)

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K.D. Upright Posts and Ladder Braces Only
Description
Size
Model No.
Pack Qty
Price
Posts
60" H
2
$86.72
72" H
2
$99.20
84" H
2
$111.10
96" H
2
$148.35
120" H
2
$174.02
144" H
2
$201.34
Ladder Braces
15" W
2
$54.34
18" W
2
$66.24
24" W
2
$64.00
30" W
2
$70.08
36" W
2
$76.54
42" W
2
$84.22
48" W
2
$90.94

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Assembled Uprights
Width
Height
Model No.
Price
24"
60"
$153.66
30"
$161.54
36"
$171.39
42"
$178.75
48"
$180.16
24"
72"
$172.67
30"
$177.92
36"
$185.09
42"
$190.34
48"
$194.24
24"
84"
$193.22
30"
$197.89
36"
$211.78
42"
$215.23
48"
$219.01
24"
96"
$221.31
30"
$226.75
36"
$249.41
42"
$255.55
48"
$261.44
24"
120"
$252.67
30"
$258.05
36"
$284.03
42"
$289.41
48"
$295.74
24"
144"
$308.67
30"
$329.28
36"
$342.78
42"
$350.78
48"
$360.00

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Unassembled Uprights - With Ladder Braces and Posts
Width
Height
Model No.
Price
15"
60"
$140.99
18"
$152.96
24"
$150.66
30"
$156.74
36"
$163.26
42"
$170.82
48"
$177.66
15"
72"
$153.47
18"
$165.38
24"
$163.07
30"
$169.22
36"
$175.68
42"
$183.23
48"
$190.08
15"
84"
$165.38
18"
$177.28
24"
$175.04
30"
$181.12
36"
$187.58
42"
$195.20
48"
$201.98
15"
96"
$202.69
18"
$214.59
24"
$212.35
30"
$218.43
36"
$224.90
42"
$232.51
48"
$239.30
15"
120"
$251.71
18"
$270.40
24"
$265.92
30"
$275.65
36"
$286.14
42"
$300.10
48"
$310.27
15"
144"
$279.10
18"
$297.73
24"
$293.25
30"
$303.04
36"
$313.47
42"
$327.42
48"
$337.66

STEP 2
Select Beams
• Heavy and Extra Heavy-Duty “Z” Beams
Unique “Z” beam design increases strength and load capacity, resists tipping and eliminates wasted space,
front-to-back. Beam clips are mig- welded for added strength. Fold in lock tab easily engages for security
against displacement.
beams
beams

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Description
Size
Model No.
Capacity (lbs)
Pack Qty
Price
Beam - 14-Gauge Heavy Duty
48" W x 3 5/8" H
3,300
2
$128.77
60" W x 3 5/8" H
2,600
2
$147.65
72" W x 3 5/8" H
1,900
2
$161.92
84" W x 3 5/8" H
1,775
2
$172.35
96" W x 3 5/8" H
1,650
2
$185.34
Beam - 12-Gauge Heavy Duty
72" W x 4 5/8" H
3,300
2
$183.55
96" W x 4 5/8" H
3,300
2
$231.42
Low Profile Beam
48" W x 2" H
665
2
$129.09
60" W x 2" H
530
2
$146.62
72" W x 2" H
440
2
$158.53
84" W x 2" H
380
2
$161.02
96" W x 2" H
330
2
$176.64
Capacities shown are maximum safe evenly distributed static loads per pair of beams with front-to-back support.
Upright capacities are based on beam centers no greater than 36".
*Items available through manufactured schedule.

STEP 3
Select Decking
Two to three panels per level are required based on beam width (see chart below).
decking
Solid Decking - Features Heavy-
Duty Industrial Shelves for a smooth
uninterrupted decking surface.
Ribbed Decking - Versatile 20-
gauge ribbed decking. Ribs allow
for space to grab packages easily
and prevent pinched fingers.
1 3/4"w x 5/8"d rib.
Particle Board Decking -
Durable, 5/8" thick particle board
decking.
Wire Decking - This deck is the best choice when air circulation
and light penetration are required. Also allows water to flow in the
event a sprinkler system is activated. Available in Frost Gray (add
prefix FF to the Cat. No.) Choose heavy-duty waterfall or light-duty
flat wire decking:
waterfall decking Heavy-Duty Waterfall Decking - Featuring 4" x 2" wire mesh
with heavy gauge welded channels for added strength and a
1 1/4" waterfall along both front and rear edge.
Beam Width
Quantity of Dekcing
Panels Required
48"
2 - 24" wide
60"
1 - 24" wide + 1 - 36" wide
72"
2 - 36" wide
84"
2 - 24" wide + 1 - 36" wide
96"
1 - 24" wide + 2 - 36" wide
flat wire decking
Light Duty Flat Wire Decking - Featuring 4" x 2" wire mesh with
5-gauge welded reinforcement wires.

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Ribbed Decking
Width
Depth
Model No.
Capacity (lbs)
Price ea.
24"
24"
1,400
$86.02
30"
1,200
$91.58
36"
1,000
$97.22
42"
800
$99.26
48"
600
$118.72
36"
24
1,800
$101.44
30"
1,600
$119.36
36"
1,400
$140.22
42"
1,100
$147.78
48"
900
$159.30

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Solid Decking
Width
Depth
Model No.
Capacity (lbs)
Price ea.
24"
36"
800
$95.42
42"
880
$124.03
48"
750
$159.81
36"
24"
800
$95.42
30"
600
$126.78
36"
850
$147.52
42"
820
$190.40
48"
640
$220.74

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Particle Board Decking
Width
Depth
Model No.
Capacity (lbs)
Price ea.
24"
36"
750
$32.77
48"
750
$43.65
36"
24"
750
$32.77
48"
750
$65.34
Capacities are based on evenly distributed static load, with beams joined by correct number of front-to-back supports
and no allowance for shock or uneven loading. Load is limited to support capacity of beams and upright assemblies.
*Items available through manufactured schedule.

STEP 4
Select Front-to-Back Supports
Used to minimize beam rotation under heavy loads. Also serves as a plywood
support. No hardware or tools needed.
Minimum required when used with:
Beam Width
Plywood/Particle Board
Solid/Ribbed/No Deck
48"
2
1
60"
2
1
72"
3
2
84"
3
2
96"
4
2
One to four supports per level are required based on beam width and type of decking (see chart to the left).

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Front-to-Back Supports
Size
Model No.
Price ea.
15" W
$15.62
18" W
$14.72
24" W
$17.73
30" W
$19.46
36" W
$20.99
42" W
$22.46
48" W
$26.69

STEP 5
Select Accessories
Anchoring Foot
To anchor upright assembly
to floor. Dove Gray only.
No. 65130 ....................... $19.46
Back-To-Back Support
Ties bulk storage rack back to back,
maintains stability and spacing without
interfering with storage space.
Overall Extension: 12" - 17 1/2"
Wedge Anchor
3.8" dia x 3", 1 per post
No. 8861 ................................. $5.25
No. 65140....................... $151.42/pair
Qty. per package: 2 For Mezzanine Applications
Mezzanine Splice Channels
For two-level Bulk Storage Rack
applications, simply insert reinforcing
splice channels into bottom upright
assembly posts and fit second-level
upright assembly posts over channel
extensions. The galvanized splice
channels provide rigidity at the splice.
Back-To-Wall Support
Bolts to upright member and wall
to maintain shelving stability.
Overall Extension: 12" - 17 1/4".
No. 65120........................................ $19.78
No. 65145 ........................... $133.50/pair
Qty. per package: 2 End-Tie Plate
Ties Bulk Storage Rack
back to back to maintain
uniform spacing and stability.
3 1/2" x 2 1/2"
No. 65142 .................... $32.38
Qty. per package: 2
EASILY INTEGRATE BULK STORAGE RACKS
Bulk Storage Racks integrates
seamlessly with 8000 Series shelving
for a complete storage system.
8000 Series/BSR Integration Clip
No. 65160.................. $2.30
Racks, Bulk Storage Racks, Record Storage Racks, Tire Racks, Shelving, Dunnage-Rack, Dura-Shelf, Industrial Racking and
Shelving, Steel Storage Racks, and Warehouse Storage Racks from your source for material handling equipment.
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